One design advantage of a single volute casing is that:

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  1. it allows for multiple impeller stages
  2. it provides balanced radial forces
  3. it minimises hydraulic losses by equalising pressure distribution
  4. it simplifies the manufacturing process

Answer (Detailed Solution Below)

Option 4 : it simplifies the manufacturing process
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Explanation:

One design advantage of a single volute casing is that it simplifies the manufacturing process. Volute casings are an essential component of centrifugal pumps, and their design significantly impacts the pump's performance and efficiency. A single volute casing, as opposed to a double volute casing, has several characteristics that make it advantageous in certain applications, particularly regarding manufacturing.

Single Volute Casing:

Definition: A single volute casing is a type of pump casing that features a single spiral-shaped passage that gradually increases in area as it approaches the discharge port. This design helps direct the flow of the fluid from the impeller to the discharge while converting the velocity energy of the fluid into pressure energy.

Design and Manufacturing: The simplicity of the single volute casing design offers several manufacturing advantages. The design is less complex, which means it requires fewer steps and less intricate machinery to produce. This simplification can lead to lower production costs and shorter manufacturing times. Additionally, the straightforward design reduces the likelihood of manufacturing errors, contributing to higher consistency and reliability in the final product.

Advantages of Single Volute Casing:

  • Ease of Manufacturing: The straightforward design of a single volute casing makes it easier to manufacture. Fewer components and a simpler structure mean that the manufacturing process is less complicated and more cost-effective.
  • Cost Efficiency: Due to the reduced complexity, single volute casings are generally less expensive to produce. This cost efficiency can be particularly beneficial in applications where budget constraints are a significant consideration.
  • Simplicity in Design: The simpler design of a single volute casing can lead to fewer points of failure, enhancing the overall reliability and durability of the pump. Maintenance and repairs are also more straightforward, contributing to lower long-term operational costs.

Disadvantages of Single Volute Casing:

  • Unbalanced Radial Forces: One of the main disadvantages of single volute casings is the presence of unbalanced radial forces on the impeller. These unbalanced forces can cause increased wear and tear on the pump components, potentially leading to reduced lifespan and higher maintenance requirements.
  • Hydraulic Inefficiency: Single volute casings may not distribute pressure as evenly as double volute casings, which can result in higher hydraulic losses. This inefficiency can reduce the overall performance and energy efficiency of the pump.

Applications: Single volute casings are commonly used in applications where simplicity, cost, and ease of manufacturing are more critical than achieving the highest possible efficiency. They are suitable for a wide range of pumping applications, including water supply, irrigation, and general industrial processes.

Analysis of Other Options:

Option 1: It allows for multiple impeller stages

This statement is incorrect because the number of impeller stages in a pump is determined by the pump's overall design rather than the type of volute casing. Both single and double volute casings can be used in multi-stage pumps, but the casing type does not inherently allow for multiple impeller stages.

Option 2: It provides balanced radial forces

This statement is incorrect because single volute casings do not inherently provide balanced radial forces. In fact, one of the disadvantages of single volute casings is the presence of unbalanced radial forces, which can lead to increased wear and tear on the pump components.

Option 3: It minimises hydraulic losses by equalising pressure distribution

This statement is incorrect because single volute casings are generally less efficient at equalising pressure distribution compared to double volute casings. Double volute casings are designed to balance the radial forces and distribute pressure more evenly, thereby minimising hydraulic losses.

Conclusion:

The primary design advantage of a single volute casing lies in its simplicity, which simplifies the manufacturing process. This advantage makes single volute casings a cost-effective and reliable choice for various pumping applications, despite some of the trade-offs in terms of radial force balance and hydraulic efficiency.

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